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Flat pack boxes

Folding cartons provide the ideal solution for packaging and protecting flat, long, or fragile products. These robust and lightweight boxes are available in several formats, making them perfect for professionals in logistics, e-commerce, and industry. Whether you require an extra-large flat cardboard box, a flat box, or a flat post box, this versatile packaging ensures secure transport and efficient storage.

Lightweight and stable for efficient transport
Available with or without printing and in different flute types
Durable material with a high recycling rate

Explore our extensive range of flat pack boxes at Labelprint24.com today!

Production Time
From 5 days
Material
E / B / EB flute
Size
100% customizable
Load capacity
10 / 20 / 30 kg

Select kind of product

Hinged lid box - FEFCO 0427 - free format

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Flat pack boxes | 340 x 240 x 15 mm

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Flat pack boxes | 340 x 240 x 45 mm

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Flat pack boxes | 280 x 200 x 40 mm

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Flat pack boxes | 340 x 240 x 90 mm

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Flat pack boxes | 450 x 320 x 100 mm

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Everything you need to know about folding cartons: a complete guide for professionals

Folding cartons are an essential solution for packaging and protecting a variety of items. They are perfect for professionals seeking to optimise the transport and storage of flat, long, or fragile objects, thanks to their versatility and robustness. With their ingenious design, these flat boxes can effectively secure various items, from documents and frames to delicate objects that require special protection.

In this article, you'll discover everything you need to know about flat cardboard and its advantages, technical characteristics, and how to choose the ideal model for your professional needs. Whether you are in search of an extra-large flat cardboard box or a flat post box, this comprehensive guide will assist you in making the best choice for your business requirements. Explore the myriad options of flat pack boxes available to elevate your packaging solutions!

What is a folding carton?

Folding cartons represent a specific category of board, typically crafted from corrugated or solid board, and are designed to cater to the packaging needs of flat, long, or low-volume objects. Their varied dimensions and ability to be delivered flat make them an essential option across numerous sectors, including logistics, e-commerce, and industry.

Main Applications:

Packaging Flat Products: Ideal for items such as books, documents, frames, and advertising panels.
Protecting Fragile Objects: Perfect for securing mirrors, glass panels, and electronic components.
Transporting Long, Flat Products: Suitable for decorative materials, posters, and lightweight metal bars.

Many professionals value our folding cartons for their ease of assembly and ability to optimise storage space - consider the benefits of flat pack boxes to enhance your packaging efficiency!

Why do professionals choose folding carton?

A folding carton is a packaging solution designed for efficiency and practicality, there are three key benefits to this type of packaging.

Assembly Implicity: Quick to assemble, it simplifies packaging processes while reducing order preparation time.
Optimised storage space: Compact cardboard boxes can be easily stacked and stored, freeing up space for other uses in your facility.
Versatility and Adaptability: Folding cartons are available in a variety of formats and sizes, making them ideal for meeting the specific needs of businesses across different sectors.

Whether you opt for a folding carton or a flat cardboard box, you’ll find that flat cardboard combines robustness, practicality, and efficiency, establishing it as an essential packaging solution for professionals. Consider incorporating these flat pack boxes into your operations and optimise your business!

Standard Formats of Flat Cardboard Boxes

Our cardboard packaging comes available in a wide variety of sizes to address the diverse needs of professionals, particularly in logistics, e-commerce, and industrial sectors.

Long and Flat Cartons: These cartons are perfect for securely transporting elongated products such as baguettes, rolls of posters, decorative profiles, or lightweight materials. They provide optimum protection against impact while facilitating easier handling.
Flat Cardboard Boxes: Models equipped with flaps are especially suitable for packaging important documents or fragile objects that require extra security during transport or storage.
Flat Cardboard Envelopes: Ideal for shipping books, catalogues, or brochures, these envelopes offer a lightweight and robust solution that preserves the integrity of flat documents.

Made-to-Measure Customisation

For professionals whose needs exceed standard formats, customised cardboard options offer total flexibility, ensuring your packaging is perfectly suited to your products.

Specific Dimensions: Tailor the exact dimensions needed to optimise space and minimise material waste.
Thickness and Weight of Folding Carton: Select the ideal weight (in g/m²) based on the strength required for product protection. For instance, single flute cardboard is suitable for lightweight items, while double flute is ideal for heavier or more fragile products.
Printing Options: Customise your cartons with printed logos, shipping instructions, or other promotional elements. This not only reinforces your brand image but also ensures clear communication with your customers.

This level of customisation guarantees that each carton is optimised to meet your company's specific requirements, while effectively showcasing your products. Consider the benefits of using flat pack cardboard boxes tailored to your needs!

Technical characteristics and qualities of flat cardboard

Resistance and robustness

The grammage of a folding carton is a crucial factor in ensuring the strength and durability of your packaging. Expressed in g/m², it dictates the thickness and resilience of the material, tailored to meet the protection requirements of your products.

Single Flute Corrugated Board: This option is suitable for light to moderately fragile products, combining lightness and strength. It is ideal for standard consignments where basic protection is sufficient, making it a popular choice among logistics professionals.
Double-Flute Corrugated Board: Offering enhanced shock absorption, this type of board is recommended for heavier objects or products that are sensitive to handling during transport. It ensures that your goods arrive safely, minimising the risk of damage.
Triple-Flute Board: This is the ultimate solution for very fragile or heavy products, providing maximum protection against impact and demanding transport conditions. It is particularly well-suited for high-value items requiring extra care.

By selecting the appropriate grammage for your flat pack boxes, you can optimise the security of your shipments while potentially reducing costs associated with returns or damaged products. Ensure that your packaging choices align with your product's specific needs for the best results!

Effective product protection

Thanks to a combination of technical features and innovative materials, folding cartons are incredibly effective at safeguarding your

Resistance to Humidity: With specific treatments or the use of adapted materials, flat board can be stored in warehouses that experience variations in humidity without compromising its integrity. This makes it ideal for diverse storage conditions.
Shock Absorption: The layers of corrugated board function as natural shock absorbers, significantly minimizing the risk of damage caused by rough handling during shipping and transport.
Scratch Prevention: The smooth surface inside flat cardboard boxes protects sensitive products, such as picture frames or glass panels, ensuring they remain intact throughout their journey.

These features establish flat pack cardboard boxes as a reliable solution for shipping fragile or valuable items, providing you with complete peace of mind. Whether you're in search of extra-large flat cardboard boxes or a flat post box, consider incorporating these robust flat cardboard boxes into your logistics for optimal protection!

Simplified assembly

The rapid assembly of flat cardboard boxes is a another feature appreciated by businesses, significantly saving time during packaging operations.

Flap Boxes: These models can be assembled in seconds, requiring no special tools or equipment. They are particularly suited for high-speed environments such as logistics centres, where efficiency is paramount.
Self-Adhesive Cartons: Featuring integrated adhesive strips, these boxes are simple to close while also ensuring optimum product security. They are perfect for businesses looking to streamline their packaging processes.

This ease of use not only optimises your packaging processes, especially for high volumes, but also helps maintain a high level of quality and professionalism. Embrace the advantages of these flat pack boxes to enhance your operational efficiency!

Optimising space

One of the primary advantages of flat cardboard boxes is that they can be delivered flat, which maximises storage space. This space-saving feature is essential for professionals facing significant logistical constraints.

For e-commerce companies: Warehouses, often limited in space, benefit from easy-to-store cartons that free up room for other products or equipment.
For logistics professionals: The flat format of the packaging allows for more products to be loaded into lorries or containers, significantly reducing the number of journeys required.

This feature makes long, flat cardboard boxes a strategic solution for optimising operations while minimising warehousing costs.

Reduced Transport Costs

Flat packs do not only simplify storage but they also help lower transport costs through specifications that ensure a combination of lightness and strength.

Lightweight Design: Cartons made from single- or double-wall corrugated board provide excellent strength while remaining lightweight, effectively reducing shipping costs. This advantage is particularly beneficial for companies with high-volume shipments.
Compact Format: Both flat cardboard boxes and large flat cardboard boxes are designed to fit seamlessly into standard pallet dimensions, making optimum use of space within transport vehicles. This reduced waste translates into lower logistics costs and improved overall efficiency.

These logistical advantages make folding cartons an essential solution for companies looking to combine practicality, economy, and compliance with transport constraints. Explore how these flat pack boxes can enhance your operations today!

Embracing Sustainability with Folding Carton Packaging

In an era where businesses are increasingly concerned about their environmental impact, the use of sustainable folding carton packaging is a responsible and effective solution. This packaging, designed with particular attention to preserving natural resources, meets growing expectations in terms of eco-responsibility.

Manufactured from Recycled Materials

Most folding cartons are made from recycled fibres, which considerably reduces the consumption of natural resources. By favouring recycled materials, companies can reduce waste and contribute to the circular economy.

Corrugated Cardboard: This type of packaging, made of layers of recycled paper, combines strength and durability while limiting the carbon footprint associated with its production.

100% Recyclable

Solid board packaging is fully recyclable, extending its life cycle. After use, these cartons can be reintegrated into the production process to create new packaging, contributing to a more sustainable future. This recycling capability helps to reduce:

Landfill clutter.
Consumption of virgin raw materials.

By choosing sustainable folding carton packaging, businesses can increase their eco-friendly propensity while ensuring their packaging solutions remain effective and robust. Embrace the advantages of flat pack boxes that align with your environmental goals!

Choosing the Right Folding Carton: Key Criteria to Consider

When selecting folding cartons, it's crucial to consider several criteria that ensure optimal packaging tailored to your professional requirements. Here are the key aspects to keep in mind:

Size and Format: Determine the specific dimensions and formats needed for your products, whether you require flat boxes, extra-large flat cardboard boxes, or a flat post box.
Weight and Grammage: Assess the required strength based on the fragility of your items. Choose from options like single flute for lighter products, double flute for moderate protection, and triple flute for extremely delicate or heavy items.
Specific use: Evaluate whether your product would benefit more from protection during transport or saving space for storage.

You may also want to consider some additional (not key, but still important) factors when choosing your flat pack, such as ease of assembly, sustainability, protection features and cost-effectiveness. Regarding ease of assembly, you should look for features that enhance the assembly process, such as flap boxes that require no tools or self-adhesive cartons that simplify sealing. For sustainability, consider cartons made from recycled materials that align with eco-friendly practices and have a high recyclability rate to minimise environmental impact. While weight and grammage are imporant to consider for shock absorption, it is also beneficial to evaluate qualities such as humidity resistance to ensure that your products are safeguarded during transport and storage. Finally, for cost-effectiveness, you should factor in both the initial cost of purchasing the cartons and potential savings from reduced transport and storage expenses.

By carefully considering all these criteria, you can make an informed decision to choose the most suitable folding carton that meets your operational needs and provides reliable protection for your products.

Size and Format

The first step in selecting flat cardboard packaging is to evaluate the specific characteristics of your products to ensure optimal protection and efficiency.

Long, Flat Products: For elongated objects such as posters, strips, or decorative profiles, opt for long, flat cardboard boxes. These formats provide perfect protection while efficiently utilising transport space, making them ideal for logistics and e-commerce applications.
Fragile Items: If your products are delicate, such as mirrors or picture frames, choose double- or triple-flute cardboard boxes. These options offer superior shock absorption and reinforced protection, ensuring that your fragile items arrive safely at their destination.

By understanding the unique needs of your products, you can select the most appropriate flat pack boxes that provide both safety and efficiency during transport and storage.

Weight and Grammage

The grammage of folding cartons is crucial for determining their protective capabilities. It should be selected according to the weight and fragility of your items to ensure optimal safety during transport.

Light Products: For lighter items, opt for single-flute cardboard with a weight ranging from 300 to 500 g/m². This option provides a lightweight and economical solution ideal for standard shipments, ensuring your products are securely packaged without excess weight.
Heavy or Fragile Items: For heavier or more fragile products, choose double-flute corrugated board with a weight between 500 and 800 g/m². This type of board offers enhanced strength and protection for items that require special attention, safeguarding them from potential damage during handling and transport.

By carefully considering the grammage of your folding carton packaging, you can ensure that your products are suitably protected while optimising your shipping processes. Explore our range of flat pack boxes tailored to your needs for the best results!

Specific use

The choice between a flat cardboard box or a large flat cardboard box should be influenced by its primary application to ensure optimal performance.

Transport: When it comes to shipping, sturdiness and security are paramount for protecting your products against shocks and the challenges of delivery. A made-to-measure box with double fluting guarantees optimum protection for items during transit, ensuring they arrive undamaged.
Storage: If storage space is your main concern, opt for cartons that are delivered flat, as they occupy minimal space. This design makes them easier to manage, especially in small warehouses where space is valuable.

By taking these practical criteria into account, you can select the folding carton that perfectly meets your business needs, optimising your logistics processes while guaranteeing the safety of your products. Optimise the effectiveness of flat pack boxes in your operational strategy with Labelprint24!

Frequently Asked Questions (FAQ)

Enhancing Protection for Fragile Items in Flat Cardboard Packaging

Customisation Options for Made-to-Measure Boxes

Delivery Times for Customised Flat Cardboard Packaging